1. Production Planning & Control
- Prepare daily, weekly, and monthly production schedules for all processing steps (shelling, drying, peeling, grading, packing).
- Monitor production targets and adjust manpower, machines, and resources to meet deadlines.
- Optimize yield and reduce wastage through continuous process improvement.
- Analyze line performance and implement corrective actions as needed.
2. Quality & Food Safety Compliance
- Ensure products meet customer specifications and industry grading standards.
- Enforce compliance with GMP, HACCP, ISO, BRC, and FSSC 22000 requirements.
- Implement routine hygiene checks and prevent contamination or infestation.
- Coordinate with QC/QA on inspections, audit preparations, and corrective actions.
3. Workforce Management
- Supervise shift supervisors, line leaders, and production staff.
- Provide coaching, on-the-job training, skill enhancement, and SOP reinforcement.
- Ensure discipline, workplace safety, and motivation within the production team.
- Evaluate staff performance and recommend improvements or development plans.
4. Process Optimization
- Review end-to-end workflow to reduce cycle time and improve productivity.
- Identify bottlenecks and implement solutions to improve throughput.
- Ensure all processes follow approved SOPs and update when improvements are made.
- Drive continuous improvement initiatives (Lean, Kaizen, 5S).
5. Inventory & Cost Control
- Coordinate with warehouse/stores to ensure availability of raw materials, ingredients, and packaging supplies.
- Track production costs and implement strategies to reduce overhead and improve efficiency.
- Oversee ERP entries related to production output, material consumption, and inventory.
- Reduce process losses and maintain high kernel recovery percentages.
6. Reporting & Coordination
- Prepare and submit daily production reports, variance analysis, and yield reports.
- Collaborate closely with QC, Maintenance, Procurement, and HR to ensure smooth operations.
- Report operational issues, machine breakdowns, or delays promptly to the Factory Manager.
Participate in management review meetings and provide production updates
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