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*** REPORTS TO: SEA Manufacturing Engineering Manager
As the Manufacturing Engineer you will be responsible for leading development of our alloy frame products from concept to production with our supplier. You will be responsible for working directly with Design and Quality engineers as well as in contact with Product Managers and Supply Chain to ensure alloy frame project goals are met and delivered on time.
*** ESSENTIAL DUTIES AND RESPONSIBILITIES:
1) Manufacturing Engineering for assigned Alloy Projects:
a. Ensure frame projects are correctly engineered, drawn, documented, tooled, lab tested & field tested for production according to Specialized’s requirements. Contribute as needed to improving our standards
i. Work with design engineering team during 3D model creation to address manufacturability issues and adherence to Product Brief targets; participate in Design for Manufacturing exercises
ii. Take initial 3D/2D concepts and review with manufacturers to identify potential manufacturing issues. Document design requested changes for manufacturability with deliverable of concise document showing issues and proposed changes to design engineers.
iii. As required modify 3D and create 2D drawing packages including GD&T, materials, finishing callouts, and critical notes for manufacturing, assembly or functionality.
iv. Review and document manufacturing process for each part of the welded assembly. When possible work with supplier to reduce manufacturing steps, increase manufacturing accuracy and repeatability.
v. Develop check fixtures to ensure product meets GD&T drawing package.
vi. Work with supplier to develop assembly fixtures as required ensuring proper assembly.
vii. Document meeting notes and agreements made with suppliers to ensure all issues are captured.
viii. Work with internal and external test labs to review test results of frames, analyzing failure modes and identifying ways to improve results. Document analysis and prepare reports for design engineering team.
ix. Track all tooling development to ensure tooling schedules are maintained and repairs and maintenance are performed thoroughly and efficiently.
x. Work with supplier to identify tooling and process issues; resolve them with the goal of perfect Forming, Welding and machining process before starting pilot run.
b. Maintain engineering documents using best practices and follow product lifecycle management system. Implement effective change control of new product introduction documentation ensuring production released parts and assemblies match.
i. In collaboration with design engineer update all 3D & 2D drawings as required to meet manufactured pars to release parts for production.
ii. Document form, fit and function of all frame assembly, machining, alignment and inspection tooling.
iii. Complete and document inspection of all frame sizes geometry and alignment ensuring supplier is process capable of producing parts to engineering drawings.
iv. Develop quality plans for all supplier assemblies ensuring inspection protocols, and work instructions are in place before pilot or production start.
c. Carry out assigned projects from design review thru production keeping approved timelines and meeting all project requirements using Specialized best practices.
d. Communicate clearly and regularly with global teams on progress of projects. Conduct regular Video Conference meetings with global team on status of projects as well as design reviews.
2) New Sourcing & Innovation:
a. Provide periodic updates on competitive factories in Asia.
b. Find new supply sources, materials &/or technologies for our products.
c. Create plans to build up capabilities of potential new suppliers in collaboration with engineering leadership.
3) Carbon products manufacturing support:
a. Extend scope of work by learning Carbon manufacturing technics.
b. Support as needed the Carbon products development team.